"Crafted Layers, Crafted Happiness! - Unwrap - Wafer Cubes
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Unwrap Happiness is more than a name – it’s a promise of joy, care, and connection. From handpicked cocoa to wholesome nuts and teas, our collections are thoughtfully curated to delight your senses. Beautifully presented, our hampers are perfect for turning celebrations, milestones, and even ordinary days into cherished memories.
Manufacturing Process of Wafer Cubes
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Ingredient Preparation
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Flour (wheat or alternative flours) is sifted to remove lumps.
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Sugar, oil, leavening agents, and emulsifiers are measured.
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Cocoa powder, milk powder, or flavoring agents are pre-mixed if required.
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Wafer Batter Mixing
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Ingredients are combined with water to form a thin, smooth batter.
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The batter consistency is critical (not too thick, not too runny) for uniform wafer sheets.
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Baking Wafer Sheets
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The batter is spread onto hot baking plates in wafer baking machines.
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Sheets are baked at high temperatures (150–180°C) for ~2–3 minutes.
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Result: thin, crisp, golden-brown wafer sheets.
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Cooling & Conditioning
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Sheets are cooled to room temperature to avoid moisture condensation.
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Conditioned for a short period to stabilize texture.
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Cream Preparation
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Cream is made by blending fat (hydrogenated vegetable oil, cocoa butter, or dairy fat), sugar, milk powder, and flavoring.
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Chocolate, vanilla, strawberry, hazelnut, or coffee flavors are commonly used.
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Layering & Sandwiching
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Wafer sheets are layered alternately with cream (like a wafer cake).
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Usually 3–5 wafer sheets with cream in between.
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Pressing
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The layered block is pressed to ensure bonding and uniform thickness.
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Cooling helps cream solidify.
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Cutting into Cubes
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The block is cut into small cube shapes (bite-sized).
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Precision cutting machines ensure clean edges.
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Enrobing (Optional)
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Some cubes are enrobed with chocolate coating for premium variants.
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Packaging
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Cubes are packed in moisture-proof pouches or jars.
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Nitrogen flushing is sometimes used to maintain crispness.
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Common Ingredients in Wafer Cubes
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Base: Wheat flour, corn starch
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Sweeteners: Sugar, glucose syrup
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Fats: Hydrogenated vegetable oil, cocoa butter, milk fat
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Leavening agents: Sodium bicarbonate, ammonium bicarbonate
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Emulsifiers & stabilizers: Lecithin, soy lecithin, mono-diglycerides
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Flavorings: Cocoa powder, vanilla extract, fruit concentrates, coffee, spices
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Milk products (optional): Whole milk powder, skimmed milk powder
Popular Flavors of Wafer Cubes
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Classic:
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Vanilla
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Chocolate
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Nutty:
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Hazelnut
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Almond
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Peanut butter
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Exotic:
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Matcha (green tea)
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Coffee / Mocha
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Coconut
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Caramel
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Premium:
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Dark chocolate
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White chocolate
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Chocolate-coated cubes with inclusions (nuts, crispy rice, sprinkles)
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