Crave It. Crunch It. Love It! - Unwrap - Cocoa Bar Brownie Nib

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At Unwrap Happiness, we see confectionery as a canvas. Our artisans blend flavor, texture, and color to create edible art—each piece thoughtfully made, never mass-produced. From rich chocolates to crunchy snacks, we don’t just craft food; we create joyful experiences that are as beautiful as they are delicious.



1. Manufacturing Process of Cocoa Bar Brownie Nibs

Step 1: Ingredient Preparation

  • Weighing and Sieving: All dry ingredients (flour, cocoa powder, sugar, etc.) are precisely measured and sieved to ensure uniform texture.

  • Melting Chocolate & Butter: Cocoa mass or chocolate and butter are melted together to form a rich base.

  • Mixing Wet Ingredients: Eggs, vanilla extract, and milk are blended with the melted chocolate.

Step 2: Mixing

  • Wet and dry ingredients are mixed in industrial mixers to form a thick, rich brownie batter.

  • Crunchy inclusions (e.g., cocoa nibs, chocolate chips, or nuts) are folded in at the final stage.

Step 3: Baking

  • The batter is spread into molds or trays and baked at controlled temperatures (typically 160–180°C).

  • Baking times are optimized to retain a fudgy center with a firm crust.

Step 4: Cooling

  • After baking, the brownie slabs are cooled completely to prevent crumbling during cutting.

Step 5: Cutting and Shaping

  • The cooled brownie is cut into bite-sized nibs or bar chunks using automated slicers.

  • Shapes can vary: cubes, rectangles, irregular chunks (nib-style).

Step 6: Coating (Optional)

  • Some variants may be enrobed in chocolate or dusted with cocoa powder for extra richness and shelf-life enhancement.

Step 7: Packaging

  • The final product is packed in moisture-barrier pouches, resealable jars, or snack bars under hygienic conditions.

  • Modified Atmosphere Packaging (MAP) may be used to extend shelf life.


2. Key Ingredients

  • Cocoa Powder / Cocoa Mass

  • Refined Flour / Almond Flour (for gluten-free variants)

  • Brown Sugar / Jaggery

  • Butter or Vegetable Oil

  • Dark Chocolate Chips or Chunks

  • Eggs / Egg Replacer (for vegan options)

  • Baking Powder / Soda

  • Vanilla Extract

  • Salt

  • Cocoa Nibs – roasted and crushed cocoa beans that add crunch and intense chocolate flavor


3. Flavor Variants

  1. Classic Dark Chocolate

    • Rich brownie base with dark cocoa nibs

  2. Salted Caramel

    • Caramel swirl inside the brownie with a sprinkle of sea salt

  3. Hazelnut Crunch

  4. Mocha Espresso

    • Brownie flavored with espresso and cocoa nibs

  5. Peanut Butter Swirl

    • Peanut butter ribboned through the brownie base

  6. Chili Cocoa

    • Mild heat from chili flakes paired with dark chocolate

  7. Mint Chocolate

    • Natural mint extract blended into the base

  8. Orange Zest & Dark Cocoa

  9. Vegan Coconut Cocoa

    • Made with coconut oil and shredded coconut for a tropical twist

  10. Protein Boosted

  • Enriched with whey or plant protein, ideal for fitness markets


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