Naturally Crunchy. Honestly Delicious! - Unwrap - Lavash

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Manufacturing Process of Lavash

Lavash is a thin, unleavened flatbread traditionally baked in clay ovens, but modern versions (especially for snack products) are crisped and flavored to become shelf-stable crackers or chips. Here's the typical industrial process:

1. Ingredient Preparation

  • Dry ingredients (flour, salt, spices) and wet ingredients (water, oil, natural purees or extracts) are measured and prepared.

  • Special flavor components like cheese powder, beetroot puree, or spinach powder are prepared separately or pre-mixed with the flour.

2. Dough Mixing

  • All ingredients are mixed in a high-speed mixer to form a uniform, elastic dough.

  • For flavored variants, the natural or dehydrated vegetable powders and cheese are incorporated directly during this stage.

3. Sheeting and Rolling

  • The dough is passed through rollers to form ultra-thin sheets (typically 1–2 mm thick).

  • Sheeted dough is optionally scored into rectangular or triangular shapes.

4. Pre-Baking (Optional)

  • Some manufacturers lightly pre-bake the dough to retain shape and texture.

5. Baking

  • Dough sheets are passed through tunnel ovens at high temperatures (350°C–450°C) for a few minutes.

  • This creates a light, crisp texture with minimal puffing.

6. Seasoning (if not mixed in dough)

  • Additional seasonings or flavors (cheese, herbs, chili, etc.) can be sprayed or dusted after baking using oil mist or flavor drums.

7. Cooling

  • Baked lavash is cooled on conveyor belts to room temperature before packaging.

8. Packaging

  • Lavash crisps are packed in nitrogen-flushed pouches or trays to ensure crispness and prevent oxidation.

Ingredients

Base Ingredients (Common to All Variants):

  • Wheat flour (refined or whole wheat)

  • Water

  • Salt

  • Vegetable oil (sunflower, canola, or olive)

  • Yeast or baking soda (optional for slightly puffed texture)

  • Sugar (small quantity for color development)

Flavor Variants

1.  Cheese Lavash

  • Additional Ingredients:

    • Cheese powder (cheddar, parmesan, or mozzarella)

    • Milk solids or whey powder

    • Garlic powder (optional)

    • Herbs (oregano, basil)

  • Flavor Profile: Savory and rich, with a creamy tang from cheese. Often enhanced with herbs or chili flakes.

2.  Beetroot Lavash

  • Additional Ingredients:

    • Beetroot puree or beetroot powder (for color and earthy flavor)

    • Olive oil (for richness)

    • Cumin or coriander (for balance)

  • Flavor Profile: Earthy and subtly sweet with vibrant magenta hue; pairs well with hummus or tangy dips.

3.  Spinach Lavash

  • Additional Ingredients:

    • Spinach puree or dehydrated spinach powder

    • Garlic powder or onion powder (for depth)

    • Black pepper or chili flakes (optional)

  • Flavor Profile: Mild, herby flavor with a fresh green tone. Appealing natural color and healthy perception.


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